We help manufacturers make quality automatic — stable processes, capable gauges, mistake‑proof methods, disciplined routines. When the systems are strong, the factory plays itself.
The Invisible Factory
A weekly shelf of artefacts on the 50 recurring mistakes in manufacturing quality — and the practical fixes. Clear, science‑based, no fluff.
Deep Dive 01 — No MSA on Critical Gauges
Decisions on noise aren’t decisions. How to trust your data again.
ReadDeep Dive 02 — Unstable Processes (No SPC)
Control charts as the early warning system that stops firefighting.
ReadDeep Dive 03 — Overreliance on 100% Inspection
Inspection feels safe but it isn’t. The only real safety net is building quality into the process itself.
ReadDeep Dive 04 — Weak APQP/PPAP Discipline
When APQP/PPAP is treated as paperwork instead of a risk management system, launches suffer.
ReadCreative Tools for the Invisible Factory
A six‑month series on surprising ways to use familiar quality tools — creative inside the rules. Launching soon.
- Pareto on Steroids — stop chasing the tallest bar; catch the risers.
- Control Charts as Fortune Tellers — hear the line before it breaks.
- The Gage R&R Pie That Ends Arguments — variation everyone understands.
Practical help, zero theatre
Stabilize Processes
SPC that operators actually use. Reaction plans that trigger within hours, not weeks.
Make Measurement Trustworthy
MSA as a habit. Gauges matched to CTQs. Capability that means something.
Design Out Errors
Error‑proofing and control plans that match reality, not paperwork.
Grab the First 5 Deep Dives
A compact starter pack to audit your factory’s invisible systems.
Download Starter Pack